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KEMM-S350 Intelligent Five Channel SawingMilling Production Line

2025-03-07
High end version
(Up, down, front, and back drilling and milling+front laser marking+rear laser marking+arbitrary angle cutting)
 
Basic performance:
Suitable for batch cutting of aluminum profiles, it adopts a high-quality CNC system and a fully absolute servo control system, with fast and accurate transmission, high processing accuracy, simple and easy to learn equipment operation, equipped with an automatic barcode printer, providing a complete process flow for subsequent processes, seamlessly integrated with software, and participating in raw material warehouse management. The shortest remaining material can be processed on the machine is 600mm, greatly improving the utilization rate of remaining materials and reducing costs. The high-end version is equipped with a five channel processing mode, which can process multiple workstations simultaneously, greatly improving production efficiency.
Equipment features:
Specializing in cutting, four sided milling, and double-sided laser engraving of aluminum profiles, this flexible processing integrates drilling and milling, laser marking, and cutting to meet different processing needs. It achieves simultaneous production, multi-step processes, and one machine completion, saving time, reducing costs, and increasing efficiency.
Ø Frame material: One machine can complete pin holes, injection holes, mullion lines, hidden drainage holes, and floor drain holes; Fan material: One machine can complete pin holes, glue injection holes, lock box holes, corner protectors, and transmission rod notches. All process holes of the four main materials can be machined.
Equipped with high-speed milling cutters and saws on all sides, the speed can be adjusted according to the thickness of the profile wall, with good cutting quality and precise hole positions. Automatically switch between engraving or cutting states according to process requirements for engraving or cutting.
Equipped with a dedicated laser marking machine on the front side, it can perform laser marking on both sides simultaneously, with accurate positioning and high efficiency.
No need for skilled workers, no need to consider profile cross-sections, no need to customize molds, and no need to consider profile heights. One general worker can operate it, placing 8 profiles at once and automatically completing feeding, cutting, and discharging. The per capita production capacity has been increased to 50-80 square meters per day (8 hours), which increases the per capita efficiency by more than three times and saves 3-6 people compared to traditional processing.
The feeding system is fully servo controlled, with intelligent recognition of profile data (height, wall thickness), intelligent adjustment of processing parameters (feed speed, feed position), and the equipment comes with an error prevention mechanism.
Scan code to process, cloud data transmission. Connect with ERP software, such as New Geer, Klaes、 Mentaoyun, Dutu, Kujiale, Zaoyi, etc.
Equipped with an automatic chip conveyor (material head) to reduce cleaning frequency and improve work efficiency.
Double layer protection for the cutting compartment, low noise, safe, and environmentally friendly. Equipped with multi-directional surveillance cameras.
Ø Safety: Gas electric protection device, mechanical protection device, ensure safe production.
Equipped with a standard tool life management system, the saw blade automatically prompts for grinding and replacement.
Equipped with automatic maintenance prompt function as standard, it can eliminate equipment hazards in advance and improve equipment utilization rate.
Standard production capacity statistics, equipment status time statistics, real-time monitoring, controllable delivery time, reduced inventory, and improved capital flow utilization.
Equipped with remote service functions (maintenance, upkeep, training), saving service time, reducing downtime, and decreasing the factory's dependence on skilled workers.
 
technical parameter
Sawing length: 250mm-7000mm
Sawing width/height: 150mm * 150mm
Blade specifications: 4.8 * 30 * 550 * 144T
Sawing angle: 5 ° -135 ° for cutting at any angle
Cutting speed: 0-20r/min
Feeding speed: 0-120r/min
Discharge speed: 0-40r/min
Power supply: 380V 50HZ
Machine power: 35kw
Spindle power: 3KW
Spindle speed: 2800r/min
Quantity of incoming and outgoing materials: 7 pieces
Working pressure: 0.65-0.8MPa
Sawing accuracy: ± 0.15mm
Milling chips: ± 0.15mm
System: Grand Clan
Spindle motor/milling cutter motor brand: Jintaihui
Guide rail brand: Yadeke
Gearbox brand: Newell
Servo motor brand: Envision
Pneumatic component brand: Yadeke
Low voltage electrical appliances: Schneider
Laser: Chuangxin
Laser power: front 150W/back 150W
Lubricating oil setting: automatic lubrication
Host dimensions: length * width * height 20000mm * 4000mm * 3000mm
Weight: 15.5T